• Top and bottom case, support and metal components.
• Material: ABS, 6061 and 6063 aluminum.
• Finishing: Plastic parts with polishing then silk-screen Logo and letters, and aluminum parts with anodizing.
• Parts machining process: Injection tooling, extrusion tooling, CNC machining, turning and surface finishing.
• Parts size: 150*50*25mm.

The main challenge is the product appearance and tolerance. We conduct 100% inspections and provide full dimension reports. Facilities are used to inspect parts individually to ensure zero deformation and color consistency. Assembly testing is performed using electronic components provided by the client. Delivery is streamlined to achieve 500 sets within 25 days.

Our engineering team performs a production feasibility analysis before manufacturing begins. For plastic parts, we provide DFM reports, Tooling layouts, and mold flow analysis to ensure first-shot success. For metal parts, CNC program simulation ensures tool path accuracy.

Our team conducts a careful design overview to suggest improvements and create DFM reports. For plastic tooling, we follow a rigorous 5-step process:

1. DFM report and mold flow analysis before tooling.
2. Engineering review and production process revision.
3. Workpiece mounting and machine setup adjustment.
4. Continuous monitoring of production functions.
5. Adjustment of cutting and casting programs as necessary.

Consumer electronics often consist of complex plastic parts, metal parts, and electronic devices. During the prototype stage, we utilize 3D printing, CNC machining, or vacuum casting. Finishing options include anodizing, powder coating, and silk-screening.

Enclosure Production: For low-volume needs, we use 5-axis CNC machining followed by hard anodizing to protect the surface. Mass production is transitioned to plastic injection tooling for cost-effectiveness.