• Engine Lamp Cover Components and Easy Assembly
• Material: PC, ABS+ Aluminum.
• Finishing: Painting, UV coating and Power coating.
• Parts machining process: 3D printing, Vacuum casting and CNC machining.
• Parts size: Engine Cover, body and support components, the size is around 480*240*210mm.

Production Capability For Engine Lamp Cover Parts Manufacturing Service

• 3D SLA printing for master parts, CNC machining, Vacuum casting with over-molding, silk-screening and painting.
• Rapid tooling for low-volume production design and development.
• The secondary finishing including anodizing, power coating and more.

The three main challenges of this project of the whole assembly:

• The selection and processing of materials, the complexity of processing techniques, quality control standards, as well as the balance between production efficiency and cost.
• Precision processing techniques, such as tolerance control of engine components, the accuracy requirements of CNC machines, and the complex mold design of lampshades.
• Choosing the appropriate prototyping techniques to match the product’s requirements to achieve balancing cost-efficiency with high-quality outputs.

First, we conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we applied Positive Material Identification (PMI) to test the composition of the alloys used in the tools and parts.

The first run of prototypes was CNC machined from aluminum in a 5-step process:

• CNC Program the Machines
• Engineering Review and Improve the Codes
• Mount the Workpiece on the Machine and Adjust the Setup
• Monitor Production and All Functions
• Do adjustment the Cutting Programs When Necessary

3D printing and Vacuum casting

• The material identification.
• Printing the mater design, and make casting with over-molding.
• Hand polishing and Inspection.

The prototypes were sent to our model shop and our trusted partners for polishing to achieve a reflective and shiny appearance, powder coating to achieve a more durable protective finish, and silver anodizing to create a beautiful clear finish that enhances resistance to corrosion and wear.

Most components include rapid prototyping and volume production. For 2-4 prototypes, we utilize 5-axis CNC machines and turn-mill combinations. Engine Lamp Cover Components require consideration of the entire process from single part machining to assembly.

We are dedicated to low volume production and providing customized parts from 1pc to 100+ pcs to meet your specific requirements. Our engineering team discusses every production detail to ensure cost-effective results.

After CNC machining, we provide high-quality finishing such as:

• Anodizing and Hard Anodizing (to protect the surface and increase resistance)
• Powder Coating
• Silk-Screening
• Polishing (to achieve aesthetic reflective appearances)

For tubes fitting, we utilize 3+2 axis CNC machining centers before applying hard anodizing to protect the surface.

Our expertise and technology bring products to life accurately and quickly. Whether your project has highly complex parts or urgent deadlines, you can submit 2D and 3D drawings for a detailed discussion.

You will receive an affordable quote with no minimum volume requirements. Our specialists help optimize your project, produce the parts, and deliver them directly to your location.

Customers express satisfaction with the enthusiastic and professional service attitude. Our team provides accurate answers and assistance, addressing problems and demands effectively to build long-term cooperative relationships.