Creatingtec
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The main challenge is the product thickness is 60-90mm, and feature is heteroideus, and all of parts need be assembled and make function purposed.
Our engineering team have to use extended cutting tool, and 5 axis and 3+2 axis CNC milling machine to complete them, when we have rotated the different angle, all of these holes thread holes is precision, and need be assembled.
First, we conducted a careful design overview to understand the parts and suggest improvements when possible. Then, we applied Positive Material Identification (PMI) to test the composition of the alloys used in the tools and parts.
The first run of prototypes was CNC machined from aluminum in a 5-step process:
These practices are typically repeated in any CNC machining project, the cutting programs used are unique for each part. We had to consider things like machine type, part geometry, tool type, and raw material.
The prototypes were sent to our model shop and our trusted partners for polishing to achieve a reflective and shiny appearance, powder coating to achieve a more durable protective finish, and silver anodizing to create a beautiful clear finish that enhances resistance to corrosion and wear.
Most of the aeroplane parts’ CNC machined machining includes rapid prototype and volume production when we make the 2-4 prototype, the feature and material ask us to specified the material supplier, like 7075, 7475, 2024 and more.
Aeroplane parts need us to further consider the whole process from single part machining, surface coating, and assembly, this is one very complex process, so our engineer team need to make DFM report in details before production.
We are dedicated to rapid prototype and low volume production for aeroplane parts and provide fast feedback and delivery to you with high quality. These aeroplane feature ask us to use 5 axis CNC milling to complete.
After most of the aeroplane parts are CNC machined, we will provide good finishing like anodizing, powder coating and more.
Shaft House and engine mount parts: after CNC larger and lathe, we will have polishing and hard anodizing process to make it to aesthetic.
Tubes fitting: we have a 3+2 axis CNC machining center to complete and then do hard anodizing process to protect the surface.
We will ship these parts to our customers for assembling and testing out, then get us timely comments for new parts improvement, will do next production more perfect and smoothly.
We always keep closed work with customers together to improve, and learning knowledge, to support our global customers.
Our team has the expertise and technology needed to bring your products to life accurately, quickly, and cost-effectively.
Whether you’re in a rush or have a product with highly complex parts, submit your projects drawings (including 2D and 3D drawings), and our sales and engineering team will get in touch and discuss what you need to achieve your goals.
You’ll receive an affordable quote with no minimum volume requirements. Once accepted, our project manager will help optimize your project, produce the parts, and deliver them right to your doorstep.
