The main challenge lies in the complex product features. Surfaces must be machined individually while ensuring all parts can be perfectly assembled for functional purposes.
The engineering team utilizes extended cutting tools along with 5-axis and 3+2 axis CNC milling machines. Precise rotation at various angles is required to ensure all holes and thread holes maintain high precision for assembly.
Initially, a design overview is conducted to understand part geometry and suggest improvements. Positive Material Identification (PMI) is applied to verify alloy compositions.
Prototypes undergo polishing for a reflective appearance, powder coating for durability, and silver anodizing for corrosion resistance and aesthetic enhancement.
CNC machining for automotive parts includes rapid prototyping and volume production. Utilizing 5-axis machines and turn-mill combinations allows for efficient manufacturing of complex geometries followed by precise finishing processes.
The comprehensive process covers single part machining, surface coating, and final assembly. Whether the requirement is 1 piece or over 100 pieces, customized support is provided to meet high-quality standards and cost-effectiveness.
For new projects, engineering teams are available to discuss production details based on 2D or 3D drawings to achieve specific project goals.
Every produced part comes with a comprehensive dimension report and material specifications for customer review. Continuous improvement of quality and production processes ensures that all parts meet and exceed customer expectations.